Metallurgy

Intelligent Solutions for the Production of Iron&Steel Industry Based on the Internet of Things (IoT) and Big Data Technology

Facing the manufacturing process of metallurgical industry, we provide solutions for intelligent production scenarios to create intelligent factories and intelligent workshops; provide intelligent software products for production, such as automation control and flushbonading; and provide intelligent hardware products for production, such as intelligent sensors, intelligent instruments and apparatus.

解决方案

Intelligent Steelmaking System

The Intelligent Steelmaking System is a product launched to meet the digital needs and future development trends of the iron&steel market, covering the business scenarios of converter steelmaking.

Converter Flame Analysis System

Under the background of the safety policy of “Steelmaking Behind Closed Window”, the Converter Flame Analysis System serves iron&steel enterprises for precise operation and stable production.

Inspur Iron&Steel Full-Process KPI System

The Inspur Iron&Steel Full-Process KPI Digital Control System acquires the actual data of process and management system, establishes indicator systems at all levels according to best practices, and matches and develops the support modules for the lean improvement of enterprises to meet the needs of lean management and improvement at all levels, such as chairman, general manager, branch factory dir...

High Efficiency Copper Smelting System

The High Efficiency Copper Smelting System accurately and stably judges the endpoint of copper smelting and slagging to enhance the efficiency and quality of blister copper smelting.

典型案例

Shandong Jiuyang Fulun Iron&Steel Co., Ltd.

After the construction of the Intelligent Steelmaking System, Shandong Jiuyang Fulun Iron&Steel realizes the transformation of production digitization and intelligence of two converters. By relying on the support of “Mechanism Model+Dynamic Model”, it reduces the fluctuation of converter production, decreases the material consumption and energy consumption, and realizes the goals of cost decreasing, carbon reduction and benefit increasing. It realizes the black box removal of converter steelmaking production process, transparent visualization of operation process and process data, increases the hit rate of endpoint temperature indicator to 80%, reduces the auxiliary material consumption by 3%, reduces the oxygen consumption by 10%, shortens the tap-to-tap cycle by 5%, and reduces the steel material by 5kg/t. It is estimated comprehensively that the cost per ton of steel is reduced by 20-50 yuan. Through end-to-end data access, the Intelligent Steelmaking System breaks down the barriers of job communication, reduces the communication costs, indirectly reduces the operating costs by 20%, increases the production efficiency by 20%, and shortens the production cycles by 10%, so as to help the enterprise to accelerate the quality, efficiency and power changes. The Intelligent Steelmaking System has become a powerful driving force for the digital transformation of enterprises.

Jiangxi Copper Guixi Smeltery Co., Ltd.

After the implementation of the project, the system realizes the intelligent judgment of the endpoint of the converter slagging period through the experience of encapsulation experts, and then accurately predicts the endpoint time, which helps the enterprise to stabilize the production quality, enhance the production efficiency, save the production costs and ensure the production safety.

Shanxi Huamao Special Steel Co., Ltd.

In the intelligent steelmaking case of Shanxi Huamao Special Steel, based on the “Lean+Intelligent” concept, with data-driven as the core, and the platform builds a KPI performance management system. The platform realizes the automatic Kanban calculation through data aggregation, indicator construction and template filling, builds process modules such as lime, pelletizing, sintering, ironmaking and steelmaking to assist various management in overall control of production data, and uses an intuitive and visible data hierarchy assessment pattern to realize management optimization services and help the digital transformation of the iron&steel industry.

Wuhu Fuxin Steel Co., Ltd.

After the implementation of the project, the production safety of the customer has been improved. Meanwhile, high-definition real-time fire watching videos and various algorithm models have been used to provide data guidance for on-site staff, which reduced the difficulty of operation and helped the customer to realize a smooth transition from traditional pattern to smelting behind closed window.

Wuxi Xinsanzhou Steel Co., Ltd.

The project has built modules such as cost optimization, smelting configuration, control console, smelting traceability, production performance report, cost report and material consumption report, which provided great help for the actual production of customers. By using the Intelligent Steelmaking System, Wuxi Xinsanzhou has reduced the costs by 30 yuan/t on the basis of its original advanced technology, which was highly recognized by users.